Plastic Welding

By Jamie Ward
The usage of plastics is increasing every year. The plastics industry has grown so much over the last decade that plastic fabrication shops are now popping up all over the United States. In addition to this, metal fabrication shops are now changing their business to accommodate plastics with the realization that more and more people are using plastics. Because plastics are becoming so popular, many companies are now doing their own plastic repairs. Plastic welding is what plastic repairs entail.

Because firms are starting to repair their own plastic products, such as tanks and liners, the plastic welding industry has grown twofold. The transportation and recreational vehicle industry are two perfect examples of firms that have started using more and more plastic welding equipment as a result of their increases in plastic usage. Because farming machinery and RV's do break down from time to time, these firms can now repair plastic equipment themselves, with minimal down time for their customers.

With these advances in plastic welding equipment, welders have had to learn new technologies, techniques, and the latest standards of a complex task. Welding plastics is not easy. By properly ensuring that welders know their equipment and the proper techniques to employ, plastic welding can be made easier for all parties involved.

Some Tools of Plastic Welding

Manufacturers from all over the world make plastic welding equipment. When purchasing this equipment, check to see about learning how to use the tool, warranties and maintenance, and be sure to compare costs on comparable tools from other manufacturers. Knowing this, some examples of plastic welding equipment are wedge welders, PWT extruders, and roofing welders. Wedge welders are the perfect tool to use for seaming PVC, Polypropylene, XR-5 and other flexible plastics. They are light weight, easy to control, and work well in high temperature situations. PWT extruders are another plastic welding tool. They are great for quick seams in little time. Another reason why they are preferred in the field is because they have their own air source internally. Roofing Welders consists of portable equipment that is very handy for doing roof work.

Safety First with Plastic Welding

Because plastic welding is becoming more commonplace, it is important to know the environmental and safety concerns that involve plastics, especially when they are heated. When plastics reach high temperatures, fumes are created and these can be dangerous to the people in the near vicinity. When working with plastic welding equipment, always be sure to keep the area as ventilated as possible. Because these materials are also flammable, be sure to keep fire away from the plastics as well. Because of the toxicity of plastics, never eat or drink around them also.

Another great item to always have on hand when welding plastics is a Material Safety Data Sheet for that particular plastic. These sheets exist for every different plastic used and should list all potential safety hazards. Reading these prior to welding is critical to ensuring the safety of your welders. Finally, whenever plastic welding is taking place, all people around the equipment should be wearing safety goggles and covered clothing. The last thing anyone wants is heated plastic on the skin or in the eyes.